Custom Gaskets & Spacers
Laser-cut gaskets, spacers and custom-profile parts in foam, rubber, polyester and polycarbonate — produced from your DXF, PDF or dimension drawing. No tooling costs. Any quantity from one upwards.
Our laser-cutting capability is the same machinery we use for precision die-cutting of polycarbonate overlays and polyester labels — tight tolerances, clean edges, consistent quality from unit 1 to unit 10,000.
Precision Cutting, No Tooling Cost
Traditional die-cutting requires a steel rule die — typically £80–£250 per shape, with a 2–3 week lead time for tooling manufacture. Laser cutting eliminates that entirely. Send us a DXF file, a dimensioned PDF or a dimension drawing, and we cut your gasket or spacer directly from the file. Tooling cost is zero. Lead time is typically 2–5 working days.
This makes us the natural choice for prototype quantities (1–50 off), replacement parts for obsolete tooling, and low-to-medium volume production where die tooling cost would be disproportionate to the order value.
- No tooling costs — cut direct from your DXF or PDF
- Tolerances to ±0.1 mm on most materials
- Clean edges — no burrs, no distortion at the cut edge
- Any shape — internal cutouts, complex profiles, arrays
- Materials from 0.1 mm polyester to 25 mm closed-cell foam
- Any quantity from 1 off to 10,000+
Materials Available
- Closed-cell polyethylene foam — 2, 5, 10, 15, 25 mm
- Open-cell foam — acoustic and cushioning grades
- Neoprene rubber — gasket and sealing applications
- Silicone rubber — food-grade and high-temperature
- Polycarbonate — 0.5 to 3 mm, clear and coloured
- Polyester (PET) — 0.1 to 0.5 mm
- Self-adhesive versions of all materials available
Common Applications
- Panel gaskets — enclosures and control panels
- Spacer rings — PCB and mounting applications
- Flight case foam inserts — custom cut to case contents
- Acoustic isolation pads — equipment mounting
- Sealing profiles — bespoke cross-sections